I have an early model 2004 Sportsman 600 I am bringing back to life. I purchased it new in 2003. So for the last 6-7 years it has been sitting as it needed some work and I really didn't have the cash to fix it but have come through that now and have brought it back to life. I will list below what I replaced to bring it back to life. All the parts were ones I knew when it went down what it needed.
Carburetor, New Ignition module, exhaust gaskets and springs, and everything (Filters, battery, fluids, spark plugs etc.) to do a full service prior to trying to start.
Got all that done and is running great only problem I am having is the key or engine kill switch will not cut the bike off. Also the AWD will not lock in. To cut it off I have to pull the plug on ignition module. I can even disconnect plug from ignition switch and will not kill it.
Please help me on this feel like it's something electrical but am struggling on where to even start. Have cleaned the ground on starter relay and main engine to chassis ground and nothing.
Swampfarmer
Carburetor, New Ignition module, exhaust gaskets and springs, and everything (Filters, battery, fluids, spark plugs etc.) to do a full service prior to trying to start.
Got all that done and is running great only problem I am having is the key or engine kill switch will not cut the bike off. Also the AWD will not lock in. To cut it off I have to pull the plug on ignition module. I can even disconnect plug from ignition switch and will not kill it.
Please help me on this feel like it's something electrical but am struggling on where to even start. Have cleaned the ground on starter relay and main engine to chassis ground and nothing.
Swampfarmer

