I wanted to start this thread with hopes that I stay up on logging my progress. Last projects I wanted to log my progress with Land Cruiser and Goldwing, but didnt. .
I got the Sportsman 500 4x4 at an auction. It had been sitting for over 3years and belonged to Arizona Game and Fish. It looks like they left it outside.
Things Noted so far:
- When I picked up the quad we could not get in Neutral, because Shifter rusted. (ordered used on EBay)I got it in neutral at home.
- Some one ran wire to fan. (So maybe problem over heating or fan not turning on)
- Both Brakes not working and pretty dry.
- Lights came on with new battery (did not try starting)
- Obvious Gas tank dry and broke off air vent trying to remove hose. Will Melt back on.
- No Radiator fluid. Filled and over flow is leaking
- Oil dark. Replaced oil and filter. Squirted oil in return port coming out of engine and filled filter
- Removed two nests. One in the speedo control box and the other in the belt drive.. Not as bad as I thought. Did not find any chewed wires in the speedo box, but the varmints
nibbled on the belt. I will replace before actually riding, but for now leaving until it starts
- Spark plug looked pretty good, just typical dark carbon, but will replace.
- I gently pulled the rope so engine not seized.
- Air filter dirty, will replace.
So this is a bigger little project than I had expected, but I think its doable if patient. Orderd Cylmer repair manual it comes in 2 days.
Was planing starting with just getting it running
Tonight I will..
1. Rebuild Carbs (kit came today), Clean tank, check and clean
Fuel lines.
2. I will be checking to see if spark is getting to plug
3. Put tank back on and air filter then try to start..
Then I will move on to other things. I will be flushing Radiator and replace rest of the fluids after I get it started
Last option is to part out and sell on Ebay, but I dont have any projects going on right now, so I figured why not.
Any recommendations or feed back on this is appreciated.
Thanks
Aaron