Hey all,
I was recently gifted a 1999 polaris sportsman 500. The thing was it wouldn't start. After installing a new battery, stator carb, plug, and airfilter the thing runs like a top.
When I was out on a bike trip we were driving on logging roads - nothing serious, when we stopped to look at a map we shut down the bikes and then I noticed the problem. The bike turns over with no issues when I pull start it however, there is no electricity at all whether it be starter to any lights when I turn the key.
The battery is full power, the winch still gets power, and I tightened the connections. Every single connection I can find I have contact cleaner sprayed.
All resistances from charging coil and stator are within reasonable levels.
The battery recieves ~5v when bike is at idle.
The key kills the engine if turned off. When engine is running the starter will engage if switch is pushed. Lights flicker slightly.
This seems to be a connection issue somewhere but I am lost
Can anybody please help with my frustrations???
Thanks,
Tyler
I was recently gifted a 1999 polaris sportsman 500. The thing was it wouldn't start. After installing a new battery, stator carb, plug, and airfilter the thing runs like a top.
When I was out on a bike trip we were driving on logging roads - nothing serious, when we stopped to look at a map we shut down the bikes and then I noticed the problem. The bike turns over with no issues when I pull start it however, there is no electricity at all whether it be starter to any lights when I turn the key.
The battery is full power, the winch still gets power, and I tightened the connections. Every single connection I can find I have contact cleaner sprayed.
All resistances from charging coil and stator are within reasonable levels.
The battery recieves ~5v when bike is at idle.
The key kills the engine if turned off. When engine is running the starter will engage if switch is pushed. Lights flicker slightly.
This seems to be a connection issue somewhere but I am lost
Can anybody please help with my frustrations???
Thanks,
Tyler