Won’t start

My 2014 maverick won't start has new battery the lights come on and sounds like it wants to start but won't, help please.

Won’t start

My 2014 maverick won't start has new battery the lights come on and sounds like it wants to start but won't, help please.

I’m at a loss…

Hey guys, I’m new to the site and have a question to an issue I’ve been dealing with for a few months now.. Shifting from park to reverse has become a job due to grinding.. Did the obvious, changing the one way bearings and belt , but the secondary still spins in Neutral or Park. Not quite as bad , but it does.. could it be the secondary needs to be shimmed out a little ? Im thinking the belt is grabbing to hard on the inside sheave causing drag, but can’t prove that... any suggestions?


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Renegade, coolant in breather hose.

I recently purchased a 2018 renegade xmr 1000. This past weekend after I got home from a nice ride I proceeded to clean my machine and noticed coolant in the breather hose next to the lower radiator house. Is this normal or should I bring this beast back to the dealer? I have uploaded a picture so you can see what I am talking about.

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Renegade xmr 1000 coolant leak

I recently purchased a 2018 renegade xmr 1000. After I got home from a nice ride I proceeded to clean my machine and noticed coolant in the breather hose next to the lower radiator house. Is this normal or should I bring this beast back to the dealer? I have uploaded a picture.

Attached Images
File Type: jpg IMG_20180402_183142_1522708710920.jpg (3.94 MB)

Alba billet gas cap.

Gas cap is very nice, shipping was pain in the butt had to open resolution they created label and part was not shipped in the end they shipped it out. Purchased from teamalbaracing on ebay.

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EPS 2010 Sportsman 550 ( Electronic Power Steering ) Hints and Kinks

Yesterday I noticed that the EPS light was on, and the power steering didn’t function on my machine. After lots of searching through various forums I found the common thread to be the EPS relay that feeds 12V to the steering motor. There’s even a You Tube video on the subject.

How do you find that elusive relay when its not where its supposed to be? One author found his under the headlight cowling to the right of the battery, another suggested looking in the fuse/relay box, and another found his taped to the frame by the fuel tank filler. I found mine taped to the wiring loom, just a few inches to the right of the front mounted fuse box, with no identifiable markings. It was completely covered in tape, so it was unrecognizable as a relay. Mine had four wires running to the relay, brown for ground, small orange to operate the relay, a large red for battery and a large orange for switched power to the EPS. The point here is that the EPS relay can be located in a number of different places depending on year and model. You can either trace the wire from the EPS fuse, or trace the wire from the EPS motor to find the relay.

When you find the relay how do you know if its good, bad or just a poor connection? Once located my initial test was to lightly tap the relay with a screwdriver handle and wala the EPS light went out, pin pointing the location of the trouble. If you have a multimeter ( volt-ohm meter ) you can pull the relay from its socket and the coil should read around 120 ohms. That would be the pins that the small brown and orange wires go to. The remaining two pins ( large Orange and large Red ) should read open until you apply 12 volts to the relay winding. Operated, or closed contacts should read between 0 ohms and .1 or .2ohms.

If you don’t know how to use an ohm meter there are at least ten tutorials on Youtube addressing the subject. If you don’t own an ohm meter they can be found at Harbor freight or Wal-Mart for under ten dollars.

I’ve read numerous postings about corrosion between the relay pins and the female socket pins which is what I observed on my EPS relay. I used some ( Napa Auto ) contact cleaner to clean both the female socket side and the male relay side before applying dielectric grease to the relay pins. Please note the wiring colors could be different on your machine, this was for a 2010 Sportsman.

Hint: A Q tip with a drop of vinegar will work to clean off corrosion, and Vaseline can be substituted for dielectric grease in an emergency.

If you’ve determined that the relay is defective and just want to replace it I found them on Ebay for around $12 dollars. Once you have the relay located you should be able to find a part number on the side ( 871-1A-S-R1 ) ( Napa Auto # AR6665) which is what I used to do my Ebay search. Beware the relay in my machine may or may not substitute in your machine.

I’m sure there are other Polaris owners that can add to, or make corrections to this post to make it more meaningful for those having an EPS relay problem.

Hello from wisconsin/ winch questions

Hi everyone I just signed up for forum although ive been reading threads from here for years.

I have a 2007 sportsman 500 EFI with a factory 2500 lb winch on it that broke

I took it apart and found two broken parts, the first one is a gear driven directly off the electric motor, that one I found online, part number 2876790 "bull gear" i ordered it for 6$.

The other one I cannot seem to locate the part number for. It sits directly infront of the "bull gear" and looks like a C-clip that has about 5 winds to it like a spring sort of. I am guessing its purpose is to keep the correct distance between the gear and the electric motor bearing but im n ot 100% sure. I have called all the dealers in my area and done ALOT of internet searching with no luck.

I will attach pics
Can anyone help me with this please?

winch
Attachment 105097
"bull gear"
Attachment 105105
unknown part (ignore the flat piece of steel sitting next to it, that is the broken piece from the bull gear)
Attachment 105113

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Swamped Sportsman 1000HL

Hey everyone, i'm new to the forum and i'm in a situation I could use some advice on.

Last week my sportsman cut off with the muffler under water. I have been through this hole plenty of times and the water was nowhere near the snorkel, but my exhaust was slightly submerged. It started to bog down and just died. I winched it out, started it up and blew out some water. Rode it back to my truck and put it in the garage until my Polaris oil change kits came in the mail. I changed the oil and ran it about 3 times. I took it out the next day and it ran fine all day, then started to bog down and now its hosed. It barely starts, at very low RPM's then it knocks and shakes REAL bad. I'm under factory warranty as I've only had this bike for about 6 months. I put in a support case directly with Polaris and i'm taking it to the dealer tomorrow. I know its dead, that's not in contention. I'm bringing this up to see if anyone has any advice on the warranty paying for it. I would be dumbfounded if they try to tell me it was my fault when this quad is made to be up to its neck in water. Even though it wasn't... Also, the pictures advertising this quad (and videos) show it clearly with the muffler under water. So what do you guys think? Or what should I do to fight back if they say its my fault? Last note, no water has ever gotten near the snorkel intakes. I didn't bury it and make up a story, it simply cut off and that's not supposed to happen. Any advice would be great. Thanks!

-D