Hey Everyone,
I've started working on my quad and now I can't stop, LOL. I recently did a two up conversion, new HD springs all around Polaris out front, EPI on the back. I did the tamarack lounger seat with hand warmers and fender protectors with foot pegs and put in the relay so that the third brake light would work. I put waterproof shrink connectors on all the wiring, they actually melt glue out to seal them, seems pretty water tight. I put a o ring onto the stock accessory plug to run the rear hand warmers.
I have a factory Polaris winch hooked up to one of the factory accessory switched wires. For the second wire I'm planning on hooking up two wires into it, one for pure Polaris hand warmers, and one for a pure Polaris thumb warmer. I am going to split the one that the winch is hooked up to now and add a 72 watt light bar rated at 7200 lumens. I'm also swapping out all three factory 50 watt headlights with 80 watt LED that are supposed to use only 30 watts. I also have a brand new NAPA AGM battery and a battery tender.
I understand my machine doesn't put out much juice. Right now as it is I can't run my factory low beams without the battery warning light coming on. They are two 50 watt bulbs for 100 watts total. The high beam is fine at 50 watts. My thought is that the light bar might be a happy medium at 72 watts that will put out a lot more light but not turn on the battery light. When I run hand warmers I would probably need to run the one factory high beam with the new 30 watt LED to save juice for the warmers. Also I will have the option for the factory low beams using only 60 watts. Basically three light setting, never using everything at the same time.
What are everyone's thoughts on this setup? I was going to put some led taillights in too to help save power as well. The springs made a huge difference if anyone is wondering I attached some before and after pictures and one of where I mounted the relay in my box. Tires really look sweet too. Sedona Ripsaws, can't wait for the end of mud season to try out the new rig.