I recently picked up a 2000 sportsman 500 for 400 bucks! Suppose to have had wiring issues. After diagnosing a few new parts and runs just fine. Problem is that it grinds going into gear. I took the cover off for the belt and idling down so low that the engine stalls the secondary clutch still spins. If I take my foot and stop the secondary it shifts in just fine. It sat for about 5 years and at first the primary wouldn't even pull out far enough to not engage the belt. Cleaned everything and it slides fine. When running it still pulls in just enough to engage the belt and turn secondary. Is is possible the spring that pushes the primary out is weak? Is it time for a rebuild?
Doesn't slip, goes down the road just fine once in gear. I'm new to polaris and any help is very grateful.
Doesn't slip, goes down the road just fine once in gear. I'm new to polaris and any help is very grateful.


