Hello so I have 2008 ds250 I recently bought from friend. Ran great, my son was charging his phone and used a small air compressor off of the power supply port, next day after short riding shut it off and then smell bunt plastic and noticed the rectifier was melted on back side of it. Ordered new after market off eBay, install and runs great again for last month. So go get on it today and no power, check battery it’s good, check fuses and battery fuse is blown, put new in and instanly it blows and see smoke off bottom base box. Start looking at wires and the positive from fuse box is burnt up, I unwrapped further into wire harness and it’s melted pretty much all way to the rectifier. So it melted and probably melted into another wire. But what do you think caused the Burnt wire to begin with. I don’t want to replace $250 wire harnes just for it to burn up again. Is my stator a issue or even the new rectifier. Is there way to test ether.
Has anyone ever successfully rebuilt wire harness. Seems like wires are small gauge to begin with. Wires on new recifier look fine. Thanks in advance.
Has anyone ever successfully rebuilt wire harness. Seems like wires are small gauge to begin with. Wires on new recifier look fine. Thanks in advance.


