Hey guys, so I have a 2007 Outlander 400 XT and I'm about to pull the engine, long story short, when I bought it early last year I didn't realize the drain plug had had a patch job. I'm guessing before someone put the plow mounting plate on, they hit a rock and damaged the case and repaired it with another plug and welding and epoxy and who knows what else. I ordered a factory drain plug and it's like half the size of the one in there now....
So after putting a lot of use into my quad, especially snow plowing, I started to notice it was dripping oil. Nothing crazy, but it was dripping. So I stood the quad straight up on the rear bar to take the oil pressure off the bottom, removed the plow plate and jb welded it. It held up alright but sure as shit it started leaking again. So after the last snowfall, I added more oil and used it and after blowing the centrifugal weight through the valve cover, I said that's it I'm fixing this right. The engine was actually still running so I know all the other internals are good, I never ran the engine dry. But here we are, months later, the machine has been on jack stands and I'm about to have some time off from work so I wanted to push forward and get this thing fixed. I I bought a new weight and valve cover and figured I could pull the engine and buy a replacement set of cases off of ebay for less than $200 and not have any more issues. So before I dive in too deep, I wanted to ask if theres anything I should be mindful of. I have the factory service manual, it says i need an engine lifting bar P/N 529 035 619, which I was just gonna buy for $40 and I figured I'd rent an engine hoist. I'm just curious, do I really need that bar? And is there any other specialty tools I need to do this job? I was also gonna change the one way clutch bearings because my quad shifts horribly, I would sometimes have to open the choke to almost stall the machine out just so it would shift. I saw a great post on here on how to (
https://www.can-amforum.com/forums/c...gs-oneway.html)
Thanks in advance, any input would be appreciated, I just want to get riding again