The 2005 sportsman 500 ho was having some starting issues last spring. I figured it was the starter going out. The recoil was slow to retract as well. I figured before fall I'd put in a new starter, Bendix and rebuild the recoil. Started in on it today. Bendix swap was easy. I changed out the main recoil spring, kept the Polaris rope, the rope carrier (no idea on the name) the pawl, the pawl retract spring, friction spring, and friction washer. When I tighten things down it won't spin. So I backed it off to snug and still spinning. However the pawl won't pop out when I pull the rope. It has to be something with the friction spring/washer putting too much drag on the pawl. It is greased. I watched one the the videos on YouTube saying the friction spring should be roughly parallel to the pawl. Tried that. I'm strumped at this point. Thanks for any help.
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