I'm looking for help with my Sportsman... She won't start. I drove it the other day, then quit. Here is what I did.
It was acting like it was starving for fuel, so I checked to see if the in-tank pump was working, and I didnt hear it prime.
I checked the 3 pin plug fuel pump plug on the ECU side for voltage and A-C pins showed 9.8V. Good (Shop manual says it needs 7-12V.)
Checked the pump for continuity. It was good too.
Thought the pump had a flat spot then, so I replaced the pump.
Still won't start. So I checked the ECU for codes, 41, 22, and 45. Not serious codes.
On a hunch, I checked the power on the fuel side of the 3 pin plug and it showed 0V across pins A-C
I unplug the plug and check it again on the ECU side, It shows 9.8V.... but when I plug the pump in, it goes to 0V.
So, I manually power the pump using a good battery, and it spins to life, and fires right up.
I plugged it into the harness and it stalls out. It still wont run when plugged into the wiring harness.
Is it the ECU? Power control module? Are the codes more serious than I think?
Help.
It was acting like it was starving for fuel, so I checked to see if the in-tank pump was working, and I didnt hear it prime.
I checked the 3 pin plug fuel pump plug on the ECU side for voltage and A-C pins showed 9.8V. Good (Shop manual says it needs 7-12V.)
Checked the pump for continuity. It was good too.
Thought the pump had a flat spot then, so I replaced the pump.
Still won't start. So I checked the ECU for codes, 41, 22, and 45. Not serious codes.
On a hunch, I checked the power on the fuel side of the 3 pin plug and it showed 0V across pins A-C
I unplug the plug and check it again on the ECU side, It shows 9.8V.... but when I plug the pump in, it goes to 0V.
So, I manually power the pump using a good battery, and it spins to life, and fires right up.
I plugged it into the harness and it stalls out. It still wont run when plugged into the wiring harness.
Is it the ECU? Power control module? Are the codes more serious than I think?
Help.

