I just picked up a farm fresh (dairy farm fresh) 02 Xplorer 400. The bike was still covered in cow droppings.... It was advertised with a blown head gasket. I'm a 2 stroke dirt bike guy (KTM) so this quad was something in my wheel house... I've fixed many a stroker, but I prefer a smoker....
So far I've hosed the cow droppings / mud off the bike... It's very complete... The only alteration I can find so far is the fan as been wired to stay on all the time. Knowing the issues with the head, and leaking of coolant into the cylinder, I did not try to start the bike. I did check compression via the pull start which was fine. Spark seems weak or non-existent.
Plans are 1st a new top end. I think its on the original piston, so I'll order the parts after I open the top end to measure the bore and make sure all is well with the cylinder. Tires are not great but can wait... needs a new battery, I'll replace the brakes, all fluids. Plans are for a winch, I'll fab a winch mount out of material I have lying around. When messing with the coil, I can feel spark a slight jolt when holding the spark plug wire, but it's not getting spark. I think it has a bad boot... I'll pick up a new coil while I test all the electrical systems.
1st question... I'm pulling the front plastic off... how the hell do you get it off the bike... It's loose, but I cannot get it over the headlight bezel and handle bars. Do I need to remove the headlight bezel? I have the front plastic loose, and the gas tank removed, but I'm not sure as to how to remove the front plastic.
Any and all help is appreciated. Yes I do have a repair manual, although I've not opened it yet...