As the title says, I have not 1, but 2, '15 570s - neither will perform, or run long enough to put in gear. We will label these as 570A and 570B.
Both bikes have under 350 miles on them. Customer brought them in saying 570A will start but die after about 5 seconds and/or if trying to hit the throttle pretty good. 570B customer says is giving engine code and only sometimes starts but dies within 1 or 2 seconds.
Both bikes came in with weak batteries. Both bikes now have new batteries in them. (I have seen EFI bikes do CRAZY stuff with bad batteries and I replace them and everything good as gold. NOT in this case!)
-570A does not throw any codes. Ever. Pretty much starts up anytime at any second but will only idle about 10 -seconds, or will die immediately if giving good amount of throttle off idle. I believe this one is a fuel pump. I am in the process of building a tester adapter so I can test the line @ the fuel rail so I don't have to pull front plastic off at this time just to get to pump outlet. I have also ruled out ECU failure by swapping ECUs between bikes. Same symptom every time. (Hmm, i could probably swap fuel tanks to see if it makes a difference, if I get bored? Lol)
-570B throws error code 0-636-2 (Crank Sensor - Plausibility Fault). What in God's name am i supposed to do with that? (0-636-8 is erratic or missing signals, that one would be easier to diagnose, but noooooo.. I get the difficult one!) I have swapped Crank Sensors, ECUs, followed wiring harness from ECU pins back to the Crank Sensor connector. (I even probed AFTER connector just to be sure I was getting a reading through the connector (seen that a few times). Everything checked out. I have continuity everywhere I am supposed to. Sensor resistance IN-SPEC. The only other thing I can think of is a sheared flywheel key.. but like I said itll start every so often, so I wouldn't thing that is it.. or else the ECU would never know where the crank is and it would nevver start. Just for giggles I pulled the plug and it was wet. I guess from being in limp mode or whatever. I have cleared the ECU several times by putting it on 570A so it can start and run and see the crank sensor is OK. Then i re-install on 570B and IMMEDIATELY code shows again, so it knows something is up as soon as key is on and it runs quick diag.
Stumped on 570B. I think I have 570A figured out, just need to test pump. Any ideas?
No its not under any type of warranty. Both bikes have good fuel, clean air filters, the right amount of oil, new batteries, clean plugs. ( I know how some of you "is the TV even plugged in" guys are Lol! No, I dont have any Software neither..
Thanks Guys.
Xtreme Offroad LLC Athens AL
Brad
Both bikes have under 350 miles on them. Customer brought them in saying 570A will start but die after about 5 seconds and/or if trying to hit the throttle pretty good. 570B customer says is giving engine code and only sometimes starts but dies within 1 or 2 seconds.
Both bikes came in with weak batteries. Both bikes now have new batteries in them. (I have seen EFI bikes do CRAZY stuff with bad batteries and I replace them and everything good as gold. NOT in this case!)
-570A does not throw any codes. Ever. Pretty much starts up anytime at any second but will only idle about 10 -seconds, or will die immediately if giving good amount of throttle off idle. I believe this one is a fuel pump. I am in the process of building a tester adapter so I can test the line @ the fuel rail so I don't have to pull front plastic off at this time just to get to pump outlet. I have also ruled out ECU failure by swapping ECUs between bikes. Same symptom every time. (Hmm, i could probably swap fuel tanks to see if it makes a difference, if I get bored? Lol)
-570B throws error code 0-636-2 (Crank Sensor - Plausibility Fault). What in God's name am i supposed to do with that? (0-636-8 is erratic or missing signals, that one would be easier to diagnose, but noooooo.. I get the difficult one!) I have swapped Crank Sensors, ECUs, followed wiring harness from ECU pins back to the Crank Sensor connector. (I even probed AFTER connector just to be sure I was getting a reading through the connector (seen that a few times). Everything checked out. I have continuity everywhere I am supposed to. Sensor resistance IN-SPEC. The only other thing I can think of is a sheared flywheel key.. but like I said itll start every so often, so I wouldn't thing that is it.. or else the ECU would never know where the crank is and it would nevver start. Just for giggles I pulled the plug and it was wet. I guess from being in limp mode or whatever. I have cleared the ECU several times by putting it on 570A so it can start and run and see the crank sensor is OK. Then i re-install on 570B and IMMEDIATELY code shows again, so it knows something is up as soon as key is on and it runs quick diag.
Stumped on 570B. I think I have 570A figured out, just need to test pump. Any ideas?
No its not under any type of warranty. Both bikes have good fuel, clean air filters, the right amount of oil, new batteries, clean plugs. ( I know how some of you "is the TV even plugged in" guys are Lol! No, I dont have any Software neither..
Thanks Guys.
Xtreme Offroad LLC Athens AL
Brad

