My daughter bought this used 07 outlander 800 HO a year ago and it has been a pig. I pulled the rad and cleaned a fair bit of dirt out of it and mounted it on a rad relocate. This helped a bit with the over heating, not getting the warning light any more but running really hot. Hard to start unless I let it cool down for a bit after running. I went to check the thermostat and found it had been taken out. I assume at this point the previous owner had the same problem and removed it in an attempt to fix the problem. Then the front diff got loose, I heard a bad grinding when Applying the brakes. Further inspection showed the diff rocking back and forth when shifting forward and reverse. I tightened the diff mounting nuts and was okay for a few days and now it's back. So tomorrow the plan is to pull the diff and check the studs and mounting holes for wear then check the water pump for damage.
I found the remains of what looks like a plow mount attached the the foot wells instead of the chassis. This has had the effect of shifting the foot wells backwards almost 2 inches causing the plastics in this area to have multiple cracks and splits. When she first got it home I had to do the clutch bearing, brakes a front wheel bearing replace the idle control valve and clean the throttle body. Overall appearance is kinda rough and had I been with her when she went to get it I would have passed on it, oh well it is what it is and I get to fix it, lol.
I found the remains of what looks like a plow mount attached the the foot wells instead of the chassis. This has had the effect of shifting the foot wells backwards almost 2 inches causing the plastics in this area to have multiple cracks and splits. When she first got it home I had to do the clutch bearing, brakes a front wheel bearing replace the idle control valve and clean the throttle body. Overall appearance is kinda rough and had I been with her when she went to get it I would have passed on it, oh well it is what it is and I get to fix it, lol.

