I’m replacing the cam in my 2001 500 HO. Question, the timing chain doesn’t appear to have a master link. There are two links of a different shade of gray referenced in videos, but these do not lay at TDC when everything is at TDC. Nor are they master links. I’ve rotated it several times. Can’t find a master link. Do I need to split the chain? Or, it looks possible to remove the cam gear with the chain, once the tensioner is removed? TIA
Polaris Sportsman 400 HO 2012
Ok I got one for you mechanically astute people.
Put the atv away and it was running like a champ.
2 weeks later, turn the key, dead, and nothing lights up.
Charge battery, still nothing. 12.54 volts @ Rest.
Jump solenoid and she cranks. So starter and solenoid are good, but cluster still doesn’t light up.
Disassemble ignition and try to jump wires, nothing.
Ignition was new add on about year ago, so resliced with new tube connectors. Nothing.
So I got power to the starter, power past the solenoid to the starter. No power in the dash cluster.
Is it the ignition being it’s a newer one ? Is it the ECU unit brain where it tells the cluster to light up ? It can’t be the ignition bypass because it would at least lit up the cluster.
It’s a carberator unit not FI.
At a loss on what to test or replace now. Any help would be appreciated.
Thanks ahead
Mike
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Put the atv away and it was running like a champ.
2 weeks later, turn the key, dead, and nothing lights up.
Charge battery, still nothing. 12.54 volts @ Rest.
Jump solenoid and she cranks. So starter and solenoid are good, but cluster still doesn’t light up.
Disassemble ignition and try to jump wires, nothing.
Ignition was new add on about year ago, so resliced with new tube connectors. Nothing.
So I got power to the starter, power past the solenoid to the starter. No power in the dash cluster.
Is it the ignition being it’s a newer one ? Is it the ECU unit brain where it tells the cluster to light up ? It can’t be the ignition bypass because it would at least lit up the cluster.
It’s a carberator unit not FI.
At a loss on what to test or replace now. Any help would be appreciated.
Thanks ahead
Mike
Sent from my iPhone using Tapatalk
First plow of the year
First plow on the xmr with the mods and it’s pretty solid and makes work fun 🙂
W/T/B used wheel offsets
4 for the rear of my Big Boss 1/2 inch lug
Warn winch switch with handheld remote
For sale is a Warn switch with hand held remote, needs plug end or sice it in to wiring, $30 shipped
https://imgur.com/a/GbGK6P5
https://imgur.com/a/GbGK6P5
RVS Coupon Code
I may be crazy, but at one time I thought I saw a coupon code that members of this site can use when purchasing from RVS Performance.
Am I nuts, or is there a code just for members? I think it was for 10% off.
Am I nuts, or is there a code just for members? I think it was for 10% off.
Timing guides and chain
So I picked up a 1998 Polaris sportsman 500 and it hasn’t ran in a while so I bought a new carb and new spark plug and all it would do was backfire out of the carb so I new the timing was off well upon pulling the cover off of the motor the chain is loose so i felt the timing guide and on he left side of the head closest to the carb and it has side to side movement is this normal and the tensioner has been rigged in the past with a nut welded on the end my first Polaris and could use some help thanks in advance I will try to get a pic of the chain tomorrow

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