Brand new to the forum! This is my first post. This is a great forum with a wealth of knowledge! I'm really hoping someone can help. I need to get my awd to work. I don't need the speedometer and I really don't want to purchase a new speedometer for $350-400 just to get my awd working. Here's the issue:
I have '02 Polaris Sportsman 700. The speedometer cluster had to be disconnected. In doing so, I read on this forum, that the awd will no longer work because it goes through the speedometer. I researched on the forum and found the AWD Bypass fix/hack. I thought that was my silver bullet. I spliced in a ground wire to the brown white striped wire (circled in yellow in the pic). I turned the ignition key and nothing. It would not start up or turn over. It was completely dead. I removed the bypass and it started right up.
Does anyone understand why this would happen? If this isn't the right fix what can I do to get my awd working?
I've attached some pics of the '02 - '03 actual wiring, the schematic and the awd troubleshooting process flows from the service manual. I'm hoping this might help someone else facing this or a similar issue.
fyi...I disconnected the speedometer cluster because water got into it and it was going hay wire. It was flickering and flashing. However, the interesting part is there were short period of times when it did work correctly and the AWD light would turn on. Based on that and the AWD was working fine before the speedometer issue, I could be wrong but I don't think there's an issue with the AWD switch or light.
Thanks!
I have '02 Polaris Sportsman 700. The speedometer cluster had to be disconnected. In doing so, I read on this forum, that the awd will no longer work because it goes through the speedometer. I researched on the forum and found the AWD Bypass fix/hack. I thought that was my silver bullet. I spliced in a ground wire to the brown white striped wire (circled in yellow in the pic). I turned the ignition key and nothing. It would not start up or turn over. It was completely dead. I removed the bypass and it started right up.
Does anyone understand why this would happen? If this isn't the right fix what can I do to get my awd working?
I've attached some pics of the '02 - '03 actual wiring, the schematic and the awd troubleshooting process flows from the service manual. I'm hoping this might help someone else facing this or a similar issue.
fyi...I disconnected the speedometer cluster because water got into it and it was going hay wire. It was flickering and flashing. However, the interesting part is there were short period of times when it did work correctly and the AWD light would turn on. Based on that and the AWD was working fine before the speedometer issue, I could be wrong but I don't think there's an issue with the AWD switch or light.
Thanks!

